Recycling of organic waste of
agriculture by fly maggots to receive
protein feeds for animals, birds and fish
and organic fertilizer

Residents
of innovative
center Skolkovo

Technology
Waste
Protein
feeds
Fertilizer

How it happens?

In the process of breeding birds, pigs, fishes, cattle there appear meat waste: mortality, slaughterhouse waste, waste of meat processing

We recycle these types of waste into valuable products: protein feeds and fertilizer.

To do this we use maggots of fly Lucilia Caesar. The cycle of growth of larvae from egg to adult stage is 5 days. During the period of growth larvae secretes on its nutrition (cut meat waste) special substance which decomposes waste and makes it available for recycling. Larvae repeatedly passes through itself this substrate to obtain the nutrients it needs to grow. In the result all meat waste convert into alive biomass of fly maggots and recycled substrate which becomes and organic fertilizer. The next stage – is the collection and separation of maggots from recycled substrate and drying maggots. In the result, we get ready for use protein feeds from fly maggots.

Protein feeds

The usage of protein feeds from fly maggots as a protein component in the diets of birds, animals and fishes increases their daily weight gain, reduces the usage of feeds and leads to strengthening the immune system

The quality and profitability
of production grow.

The Population

Lucilia Caesar – is a green blowfly.

Exactly the same flies work in our company. They act as direct participants in the cycle of substances in nature, recreated in our pilot production site.

We do not catch flies from the outside - we breed them inside enterprise. In the insectarium, we created comfortable conditions for them and now they have longer life and egg laying.

Why Lucilia Caesar?

There are more than 90 000 of types of flies in the world. Each of these types performs its own function.

Lucilia Caesar – is a versatile insect. Its maggots not only recycle and decontaminate organic waste but also contain great volume of nutrients.

Maggots of Lucilia Caesar showed a great antivirus and antibacterial activity.

Benefits

This insect has a great value for Human: the product of our technology can be used as a valuable materials for pharmaceutical, microbiological, cosmetic and food industries

Fly
Lucilia
Caesar

Exactly the same flies work at our enterprise.

They are bred in special conditions and are the part of сycling of matter in Nature recreated at our pilot factory.

For whom?

Pig farms

Poultry farms

Fish farms

Technology

Technology
Waste
Protein
feeds
Fertilizer

Federal Law No. 89
"About Wastes of Production and Consumption"

Every agricultural farm accumulates
a lot of organic waste.

This material should be subject to seizure and processing, in
accordance with the requirements of environmental control.

The authorized state body is entitled to revoke a license from an economic entity in the event that the entity violates the requirements of federal legislation.

And also the punishment for infringement of the requirements accepted by the law was toughened, in particular, it affected the suspension of activities "

Federal Law Ns 89
"About Wastes of Production and Consumption"

As a result, agricultural enterprises are compelled to resort to the help of specialized waste recycling companies. Or purchase equipment and get a license for self-utilization.
With any option, you have to pay a lot of money for solving this problem.

In addition, a separate graph of the company's expenses goes to purchase high-quality protein feed for its animals.

Solution

is a technology given by Nature
The problem of recycling of waste is becoming very relevant at the federal level: in 2013, Vladimir Putin held a meeting on stimulating the recycling of waste of production and consumption.

«Our task is to create all conditions for industrial enterprises to rationally, competently deal with waste, to pass towards closed and non-waste technologies»

— the Head of state stressed,
commenting on this situation.

During several years of research “New Biotechnologies” (Zooprotein project) officially proved the ecological and
economical expedience of usega of the technology of organic waste recycling by fly maggots.

Benefits of the technology

A farm reduces expenses of waste recycling. This is not required any more.
There is a saving on purchasing protein feeds for animals: you already get the product.
The risk of animal breeding decreases. You have your own production of protein feeds and control the entire process as you don’t buy feeds from external suppliers.
The technology does not harm the environment. In the process of recycling there are no emissions that pollute air. Everything happens in natural way.

What are
the savings?

Approximate value of savings
can be calculated the following way:

Calculate
Saving
0.00 eur.
Example:

A farm has 100 000 kg
of meat waste a month.

Average monthly savings of the farm
using our technology will be 15 000 EUR

S=0.15 х N

Where S – savings (EUR);
N – volume of organic waste (kg)

* — Formula and averaged index "9" was calculated by our specialists based on practical research

The technology
consist of 7 blocks

Description and technical enquiry for construction (reconstruction) of industrial building
Description and technical enquiry for engineer systems
Description and technical characteristics of standard equipment
Description, blueprints and technical characteristics of not standard equipment
Description of technological processes
Personnel education
Delivery, breeding and adaptation of the first party of flies

The result of implementation

You know what building you need

You know what equipment is used and how it can be constructed

You know how to work with flies, grow maggots and produce protein feeds and organic fertilizer

Your personnel is educated and know what to do

For the first month our specialist is working at your site

Support and consultancy in all technological questions

Starting population of flies for optimal work in the first year

The result of implementation
of the technology

There is no meat waste and waste of incubation – there is a material for recycling by fly maggots
Protein feeds from fly maggots of own production, which is used in producing feeds at once
Production of organic fertilizer either for own consumption or for sale
Great savings on recycling of meat waste, purchasing protein feeds and organic fertilizer

We work according
to Standards of organization

The company "New Biotechnologies" carries out its activities in accordance with the Organization Standard (STO).

STO takes into account a number of internal standards and requirements for employees, current legislation and technical regulations.

In accordance with STO, all processes in production are
not chaotic, but are subject to a certain logic and are
carried out under close supervision.

This allows our company to constantly improve the
production, produce required volume of feeds, to ensure
the declared quality of products and activity.

The certificate is issued by the Federal Agency for Technical Regulation and Metrology (ROSSTANDART)

Do you want
to know more?

You can know more about our technology during the visit of our demonstrative module.

Protein feeds

Technology
Waste
Protein
feeds
Fertilizer

Protein feeds
from fly maggots

Protein feeds – is dried under special conditions fly maggots. It is used as protein component in animals’ diets.

Protein feeds contains great volume of nutrients, digestive ferments, natural immunostimulants. These ingredients increase digestibility of feeds, weight gains and strengthen the immune system.

Contents of protein
feeds from fly maggots

Protein52%
Fat30%
Lysine3,7%
Thryptophane1,4%
Methionine1,0%
Cystine0,4%
Threonine2,3%
Documents

Protein feeds from fly maggots
– is the best replacement
for traditional protein feeds

What proteins are in use?

For feeding pigs, poultry and fishes most companies use fishmeal, soymeal or meatmeal.

What is wrong with traditional proteins?

This is one of the most qualitative and popular feeds components in the world. But there is a deficit of fishmeal. Only in Russia the annual deficit of fishmeal is around 1 million of tons. The average price for fish meal raised in 8 times during last 15 years! Additionally Russian fishmeal is often falsified what creates additional risks for farmers.

Fishmeal

98% of soy produced in the world is GMO. It needs to be balanced by amino acids additionally. Soymeal contains non-digestible components.

Soymeal

The technology of production of meatmeal requires heating up to 150 degrees, this destroys protein and decreases the value of feeds.

Meatmeal
Comparison with fishmeal and meat-and-bone meal

Efficiency
of usage

Additional
weight gain

Protein feeds from fly maggots has a balanced amino acids profile and optimal indicators of energy value. This leads to the additional weight gain for animals.

Research

The researches of replacement of traditional protein feeds to fly maggots show that animals, poultry and fish gain their weight faster.

Positive results of feeding piglets were proved by Russian institute of livestock of L.K. Ernst:

«On the basis of the data obtained in physiological tests, we believe it is possible to include in piglets' feeding diets instead of the traditionally used protein ingredients of animal origin (fishmeal) flour from larvae of the fly Lucilia Caesar, produced by OOO Novie Biotekhnologii up to 2 % of the weight of the mixed fodder».

Also we observe the decrease of feeds consumption, it means the raise of the efficiency of feeding.

Product
safety

Chemical-toxicological studies of protein feeds of fly maggots on the basis of the Voronezh State Agrarian University were carried out:

«Based on the results of the studies, protein feeds of fly maggots is classified as the 4th class of low-toxic chemicals that does not possess skin-resorptive, teratogenic, allergenic, cumulative properties. There was no negative impact on individual organs, systems and, in general, the body of experimental animals».

Protein feeds
of fly maggots
is certified.

Created
by Nature

Rough industrial process of production of other feeds completely excludes insects from animals’ diets. This is unfair as birds, pigs and fishes consume insects in wild life.

We keep our protein feeds free from antioxidants and synthetic components. Our product is 100% organic. In this from it exists in Nature

Protein feeds quality control.
Each party passes control before dispatch.

Internal control

At this stage Chief technologist evaluates he quality of feeds on taste, smell and feel.

External control

The stage of external control is conducted by veterinary lab. Every party passes the expertise for the row of indicators in correspondence
to Russian law:

— Microbiology
— Toxicology
— Radiology

Each customer gets a special patch of documents:

Specification, veterinary certificate, certificate of origin, protocol of expertize and shipping documents.

Composition

Veterinary certificate

Certificate of conformity

Research protocol

Shipping documents

Fertilizer

Technology
Waste
Protein
feeds
Fertilizer

Usage of organic fertilizer
– right decision

As the result of the recycling process apart of biomass of fly maggots we get a substrate, which turns into fertilizer after drying and milling.

Usage of this fertilizer for growing grains, vegetables, fruits and berries – is an additional value for enterprises.

Waste100 kg
Fertilizer25 kg
Example

If you are using our technology, from 100 kg of meat waste you will get 20-25 kg of fertilizer

Content of fertilizer

Organic fertilizer is full of amino acids, nitrogen, phosphorus, potassium. Acidity level pH 7.5.
Benefits
N
7

Nitrogen

Goes to the construction of plant proteins, chlorophyll and vitamins, is a part of plant cells. Participates in a protective reaction when pathogenic microorganisms penetrate into plant tissues. Nitrogen is extremely important in the period of active growth of the green mass of the plant. It stimulates the development of new leaves and stems.

P
15

Phosphorus

It is a source of energy in the cells of living organisms. Phosphorus is involved in the construction of many proteins. It is necessary for the proper formation of the root system and affects the flowering and fruiting. Balanced nutrition on phosphorus increases the resistance of plants to diseases.

K
19

Potassium

Participates in the processes of synthesis of organic substances and carbohydrates. It supports the water regime necessary for the plant and provides nitrogen metabolism. It is potassium that contributes to the overall frost or drought resistance of plants, and the ripeness of the fruit.

Organic fertilizer сomposition

How is
it packed?

Our fertilizer is shipped in crumbly form. It can be used in greenhouses and on farm plots.

There are two ways of using fertilizer

It can be added into a hole during planting / plowing or make from it a water solution.

We provide a detailed instruction for the usage of our fertilizer, written by agronomists according to the chemical contents of the fertilizer and experience of its usage.

Result of usage

Promotes early
germination of seeds
Increases
productivity
Increases sugar
levels in fruits
Accelerate
a plant growth
Destroys the root
nematode in the soil

Summing up

1

Every agricultural producer faces a dilemma – what to do with waste. This actions required by ecological law and market.

2

In Russia 70% of waste – is stored or burned.
In Europe 70% of waste – is recycled.

3

European producers are ready to test numerous technologies for waste recycling as their termination – is a lost profit.

4

Waste – is material!

5

Our team develops a technology that helps to convert organic waste of agriculture into protein feeds and organic fertilizer.

Our
team

Igor
Istomin

Initiator of the project.
CEO

Alexey
Istomin

Development manager
Sales and promotion

Alexandr
Istomin

Chief technologist
Technology and entomology

Nina
Ushakova

Head of laboratory of Institute of evolution and ecology problems of Severtsov
PhD in biology

Alexey
Krylov

Production manager
Technology and equipment

Dmitry
Ostroushko

Investment manager
Attracting investments and strategic partners

We are the
residents of Skolkovo

In 2016 the project was granted a title of resident of Skolkovo in the branch “Biotechnology in agriculture and industry”

"There is no so simple to become a resident of our center. We support only those project that are really innovative”

— Viktor Vekselberg, the president of Skolkovo fund

“New Biotechnologies” – experts of ASI

ASI – the agency of strategic initiatives. This organization was established by the Russian Government for realization of complex of measures in economic and social spheres.

The Chairman of the Supervisory Board is V.V. Putin.

We act as experts in the field of alternative sources of protein and help to develop new directions of industry and agriculture of Russia.

We will implement
the technology at your site: